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"Batch plants, in their time, were the state of the art, very functional, and met the needs of most asphalt producers." Batch plants, used at the turn of the century, were simple in design. A one-ton batch plant (60 tons per hour [tph]) was the typical size. The quality of the mix generated by these plants met the specifications of the day.
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I've heard of a 20,000-lb behemoth but have not seen one. The plants generally are rated at one batch per minute, so a 4,000-lb plant would yield 120 tons per hour (tph), while an 18,000-lb unit would yield 540 tph. A batch plant's strength lies in its ability to make salable hot mix out of almost any reasonable stockpile of aggregate.
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The hot mix asphalt producer is faced with four separate cost categories in mixing, hauling, and placing hot mix . A diagram of a typical batch plant operation of the 1970s/1980s era is shown . 240 tons per hour = 2,400 tons per day • 20 tons per truck • Truck Cost: 45 per hour = 0.75 per minute
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